INFRASTRUCTURE
MANUFACTURING ASSETS
3 State-of-the-art manufacturing plants
Total Plant Area : 1.7 mn. sq. ft.
Total Land Area : 2 mn. sq. ft.
MADE-TO-MEASURE
A fully equipped made-to-measure plant for curtains and blinds and made ups division capable of servicing both domestic and export markets.
INVENTORY MANAGEMENT
3 strategically located warehouses including a fully robotized central warehouse serving 1000+ retailers across the country.
CAPACITY
Daily output: 120,000 metres
WORKFORCE
3,000+ Employees
DESIGN LIBRARY
20,000+ copyrighted designs
MANUFACTURING
It all begins at our 3 state-of-the-art plants in Tarapur, India. Each year, 44 million metres of fabric is woven here, destined to beautify homes around the world.
Featuring cutting-edge equipment with an average age of just 4 years, our Tarapur facilities exhibit just how much we love embracing technology and the spirit of reinvention. We are proud to have delivered several prominent firsts in Indian textile manufacturing such as creating water-repellent and flame-retardant fabrics, as well as the country’s first robotic warehouse.
YARN PROCESS
FABRIC WEAVING
FABRIC PROCESSING
READYMADE STITCHING
DIGITAL PRINTING
CUSTOM-MADE BLINDS
EMBROIDERY
ROBOTISED WAREHOUSING
AUTOMATION
With the continuing need to drive greater throughput, reduce costs and improve FTR, our manufacturing is augmented with many Industry 4.0 solutions to increase their efficiency.
Five fully automated Robotic warehouses in India: First mover in automatic storage and retrieval system (ASRS) in Indian textile industry for Yarn, Grey Fabric, Finished Fabric, cut-length business, and all samples. Industry leading European partner for automation - AutoMHA (Italy)
Production Performance and Quality Management Software: Descriptive and graphical display of every production batch, in width and depth through the OrgaTEX® Process Analyzer. The visualization is configurable to show the essential items of the production process down to every sensor detail.
Real Time Inspection: Fabric 4-Point defect logging using Real-Time inspection software for auto-cutting and packing of fabrics delivering a better quality control and lesser fabric wastage.
NABL Accredited fabric testing: Capable of Comprehensive chemical and mechanical tests applicable across US, the UK, Europe and other markets.
Licensed CAD-CAM system from leading European design software houses: 100% automation and data security from design creation to manufacturing stage.
Dye-Stuff Dispensing: Automatic dosing system for dyeing production with consistent quality and large scale fabric dyeing.
INDUSTRY 4.0
Keeping pace with technology in a challenging market
DIGITAL MANUFACTURING
Harmonised data analytics
Unified manufacturing modelling
Integrated manufacturing operations management
MANUFACTURING EXECUTION SYSTEM (MES)
Centralised operations
Automated data collection
Defect tracking and resolution
PRODUCTION PLANNING & SCHEDULING
Comprehensive planning features
Integrated scheduling
INDUSTRIAL INTERNET OF THINGS (IIOT):
Manufacturing analytics platform
Energy monitoring and analysis
Overall equipment effectiveness (OEE)